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CLARE Nantong factory bring in the foreign advanced emulsion technology, and on this basis to optimize the structure part, using the latest processing technology and professional equipment, and developed sections of the high-shear dispersing emulsifier, widely used in emulsification, dispersion, fragmentation, dissolution , homogenization and other process.
CLARE high shear dispersing emulsifier and a safe and reliable multi-function features provide users with more innovative than the traditional equipment and effective homogeneous emulsification, high-speed mechanical and hydraulic shear is the key to the unit, stator and Precision fit the rotor to ensure that materials to withstand hundreds of thousands of times per minute. The shear force of pure crushed and mixed principle increased greatly the mixing efficiency, reduce process cycle, users can more uniform, high quality products, replacement of the stator can be maximize available to meet user expectations.
In the applications of high shear dispersing emulsifier, CLARE has accumulated considerable experience and data, in order to make each user get higher quality product, we can design into a variety of batch or line type high shear dispersing emulsifier according to different processing conditions to meet the needs of different users. |
| Intermittent High Shear Dispersing Emulsifier working process |
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Under centrifugal force from high-speed rotation , the material feed from the work area while suction from the working chamber. |
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Strong centrifugal force the material thrown from the radial meditation, the rotor gap between the narrow and precise. By both centrifugal extrusion, impact and other forces, so that the material initially dispersed emulsion |
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In the high-speed rotation of the rotor,it formed at least the outer end of 15m / s speed over the maximum to 40m / s, and the formation of intense mechanical and hydraulic shear, the liquid layer friction, impact tear, so that sufficient material dispersion, emulsification , homogenizing, crushing, and shot through the stator slot |
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Material continuously inject from the radial with high speed.Under the resistance of material itself and the vessel wall,they change the flow, Meanwhile, the two high-speed rotating rotor shaft under the effect of propeller blade, and form the up –down two flip shares strong turbulence. After several cycles of materials and completely finished the dispersion, emulsification, homogenization process. |
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CLARE according to different process requirements,different working the stator head, for users to options |
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Smash head
Suitable for general mixing process, large particles can also be applied to crush the material mixing higher viscosity. |
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mixing head
Provide higher shear force,also suitable for homogeneity and emulsifying technology, good stability. |
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emulsifying head
Provide higher shear force,higher efficiency of homogeneity and emulsification,the best stability. |
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two-way suction head
Suitable for homogeneity and emulsifying technology of suspended solid. |
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other parts
Propeller leaf—two propeller leaves on the rotor shaft,used to increase circulation of liquid in cylinder,eddy current and flipping,promote homogeneity ,scattering and emulsion. |
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| plug-in propeller leaf |
circulatory propeller |
Shaft sleeve-material is TEFLON,
satisfy heathy requirments,
temperature-resistant and anti-corrosion |
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CLARE application engineer advice: work at atmospheric pressure or temperature < 100 ℃, under atmospheric pressure condition, DE - 100 series is the best choice, its good stability can be user to get a higher quality product.
DE - 100 series of high shear emulsifying machine to choose from:
◆Motor: general motors, explosion-proof motor, waterproof Marine motor, frequency conversion motor to choose from.
◆Speed: usually under 2900 RPM, speed can also be frequency control of motor speed makes speed rise or fall, but match the corresponding frequency converter.
◆Material: 304 SUS, 316, 316 l.
◆Work head: different features of grinding head, mixing head, emulsification head to choose from, apply different process and different materials.
◆Pieces of carbon steel or stainless steel manual hydraulic lifting frame and heavy work to choose from, simplify the operating procedure.
◆Pieces have a match of the reaction kettle, the material of the best combination, emulsification effect.
◆According to the size of the user should bring along their own reaction kettle, scattered high shear emulsifying machine working length can be lengthened or shortened. |
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Fixed installation:
The intermittent equipment and container configuration is:
H = (2-3) xA
I = (5-10) xA
Note: data in bracket, please according to the material viscosity, consistency, fixed quantity, capacity, etc.
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●Manual hydraulic elevator, mobiles work
●Low mobiles work frame consists of a hydraulic oil cylinder and mobiles rack
●Equipped with four at the bottom of the low band brake polyurethane pulley, it can move about Ge before
●Low work will not be shaking
●Low low cost, convenient operation, high economic and practical |
手动液压升降工作架 |
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●Electric hoist work frame, high balance
●Equipped with a control box operating lift and host regulated, namely is stopped
●Equipped with lifting travel switch, all the work done by the control box
●When equipped with four at the bottom of the polyurethane belt brake pulley, moving around
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Low can be switched to manual hydraulic or pneumatic lifting up and down
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Electric lifting work |
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电动升降工作视频 |
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| DE100A series of |
101 |
105 |
110 |
125 |
130 |
150 |
175 |
1100 |
| power |
1.1 |
4 |
7.5 |
18.5 |
22 |
37 |
55 |
75 |
| speed(转/分) |
2880 |
2880 |
2880 |
2880 |
1440 |
980 |
980 |
980 |
The lower flange diameter B |
120 |
190 |
200 |
230 |
280 |
405 |
460 |
550 |
Sleeve length C(mm) |
617 |
852 |
1130 |
1276 |
1465 |
1649 |
2031 |
2500 |
| Total height D(mm) |
880 |
1220 |
1550 |
1840 |
2100 |
2400 |
3056 |
4800 |
Connecting flange diameterE |
240 |
300 |
360 |
420 |
420 |
630 |
680 |
780 |
| Installation dimensions F(mm) |
220 |
275 |
330 |
385 |
385 |
590 |
620 |
700 |
| Install the bolt n－M |
4-M10 |
4-M10 |
4-M16 |
4-M20 |
8-M20 |
8-M24 |
8-M24 |
8-M30 |
Processing capacity of water(L/Min) |
20-100 |
50-200 |
100-1000 |
200-2000 |
300-3000 |
1000-5000 |
2000-10000 |
5000-15000 |
| Weighs about (kg) |
41 |
73 |
168 |
300 |
523 |
614 |
818 |
1010 |
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