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Product Name: Horizontal ribbon mixer (ribbon mixer, the spiral strip type mixer)
Pro files
CLARE ribbon mixer has revolutionized the traditional process of mixing conditions, make the mixture of powder and powder, powder and liquid towards the development of high-speed, efficient, easy to clean and operate, pollution-free, which marks a significant progress in modern technology. It is widely used in medicine, food, veterinary drugs, lecithin soy protein coating, paper making, chemicals, feed, flavor, spices, CPE plastic particles and other industries.Its unique structure destines the below distinctive features:
◆Wide application. It is availble for mixture of solid-solid (powder- powder),solid-liquid (powder-liquid) and liquid-liquid.
◆High mixing uniformity. It can mix 1:10000 times materials uniformly, especially for a larger proportion of the material.
◆High mixing speed and high efficiency. Its Efficiency is 6-10 times or more than any other mixer.
◆Fast discharging and convenience.It usually takes 2 to 5 minutes to discharge a batch of material.
◆Gentle mixing process.It doesn’t damage the raw material’s state basicly.
◆No pollution. As an intergral device of the mixer, it is safe and reliable.All of the edges’weld are smooth,so easy to be cleaned; lubricating parts of the mixer are out of the barrel body, so the drop of oil or debris won’t seep into the material. The mixer can operate in sealed environment,make the material isolated from air.
◆Low energy consumption and high loading coefficient.
◆Low demand on the plant.The equipment is horizontal, and various forms of drives and discharge locationss can be selected discretionarily, so the mixer is free from plant’s height and floor space.
◆Smooth and reliable operation of equipment.It has characteristics of less wearing parts, long service life, easy maintenance and simple operation.
Mixing machine working video
Tip: the second video picture please wait 30 seconds later, click the play button to display dynamic images
Typical powder - liquid mixing process flow diagram
The typical vacuum feeding process flow diagram, avoid dust float in the sky
More than for domestic and foreign food, medicine industry, mixing, discharging system of no dust
Configuration list as follows (based on user's request matching) :
1、Vacuum pump 1 2、1 set of filters
3、304 stainless steel vacuum hopper () 1 4、Compressed air blow system is 1 set
5、1 set of pneumatic feeding door system 6、Suction hose several meters
7、Stainless steel material absorption 1 bottle mouth 8、Feeding valve 1 set
9、1 set of soft connection 10、Cylinder 1 only
Ribbon mixer structure
◆Engine cover - according to user requirements and process conditions, can be designed to flushcover or arched cover. The cover can be designed to open in a whole set or several pieces, manual or pneumatic. On the top of the cover can be opened kinds of nozzle aacording to needs.
◆“U " shaped or barrel-shaped trough for selection.
◆Mixer / mixershaft - three types are available.
1、Continuous spiral ribbon - the most common design can achieve uniform mixing effect quickly. The external spiral riboon move the material to the center and the internal spiral ribbon move the material onto the end of plate, the two models move radiately.
2、Non-continuous spiral ribbon - to provide the same movement as continuous spiral ribbon, only with a very small power, is widely used in the mixture of high-density materials.
3、Blades - when they are applied to the imcomplete gap-type operation, this is an excellent choice, even under the circumstance of meeting minimum correspondence can mix effectively .
The blade structure internal photos
both ends of the stuffing box’s seal
End packing box there are800,000 monographs
Special design end seal, meet water flushing,Technological requirements of vacuum feeding, compression, etc
Gas seal packing box
Valve
A variety of valves are available, embedded valve, gate valve, butterfly valve, ball valve, pully valve, electric, pneumatic, manual
Drive section:
Motor can be an ordinary motor, explosion-proof motor, dual speed motor, QABP. It can be drived by chain or belt and its connection can adopt direct-connection for motor, reducer and ribbon mixer, or a cycloidal-pin wheel connection.
Ribbon mixer’s menu options
◆Addition of liquid - spray system
◆Chopper- high-speed chopper can make the clot or agglomeration from the certain material’s mixing process disappeared. A device can be installed one or two sets of chopper, which can be equipped on cover or both sides of the barrel’s bleeder valve.
◆Scraper device - adapting barrel’s ends and outside spiral ribbon with scraper to reduce the mixing shadow zone.
◆Interlayer - interlayer can be heated by conducting oil, hot water or steam, but the user must provide the media, pressure and temperature parameters.
◆Vacuum operation - equipment can be designed of vacuum operation or vacuum suction.
◆Load start protection – fluid coupling
◆Electronic control box - usually do not provide control box, unless the user needst.
◆Speed: single speed, double speed and frequency control of motoe speed and stepless speed regulating variable speed are availble.
◆Material: carbon steel, 304SUS, 316L stainless steel are availble.
Laboratoryribbon mixer
Food and pharmaceutical grade ribbon mixer
Equipment photos
Equipment photos
PLC control system operation
Technical parameter table (the following data is for reference only, specific parameters before the order will be subject to equipment scheme figure!)
